Micro-Sensor Assembly Line
Microsensors are a new generation of sensing devices made with MEMS processes, small and highly integrated. Manual assembly leads to poor assembly accuracy and low efficiency, and cannot deliver efficient, high-precision, low-cost volume production.
- Minimum assembly accuracy
- ±0.02 mm
- Throughput
- 1200 UPH
- Minimum finished-part size
- 2.5×4 mm
Specifications
- Line process
- Laser cutting, airtightness testing, top and bottom CCD placement, glue dispensing, laser welding, resistance welding, soldering, functional testing, CCD appearance inspection, CCD dimensional inspection, etc.
- Suitable products
- Acoustic microsensor assembly
- Loading/unloading method
- Inline, without stopping the line
- Software system
- DN software platform
Highlights
Strong compatibility: assembles products with or without a tube, and handles different sizes
Non-stop tray change: full and empty trays are swapped inline without stopping
Stable operation: 80K inspections per day without machine faults
High capacity: manual assembly at the customer site was 80 pcs per person per day; the multi-station line runs at UPH 1200
High precision: the finished part has 12 components and measures 2.7×4.9 mm; laser cutting 0.015 mm, glue width 0.3 mm, assembly accuracy ±0.02 mm, laser welding 0.2 mm
Multi-station: 13 stations in one line, covering laser cutting, airtightness, top and bottom CCD placement, glue dispensing, laser welding, resistance welding, soldering, functional testing, CCD appearance inspection and dimensional inspection
Interested in this product?
Contact our engineering team for pricing and technical details.
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