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Visual Inspection Equipment

Composite Battery Film Defect Detection

Non-destructive defect inspection software for mobile phone battery surfaces, where surface quality has been inspected manually. After tilt correction, feature-region extraction and character gray-value adjustment, an adaptive-threshold method based on gray-density distribution and gray difference traverses the feature regions as sub-images, merging overlapping defect sub-images and filtering out regions without obvious defects. A multi-class support vector machine then identifies the surface defect types, trained on the pixel-distribution patterns of the binary images.

Composite Battery Film Defect Detection
Minimum defect resolution
0.01 mm
Inspection speed
80 pcs/min
Max inspection size
85×100 mm

Specifications

Inspection type
Dimensions, foreign matter, damage, bubbles, deformation, indentations, hole offset, missing glue, excess glue
Suitable products
Film inspection
Inspection method
Inline / offline
Camera
20-megapixel monochrome CCD camera
Inspection system
DN in-house developed system

Highlights

  • High precision: cam indexer repeat positioning accuracy of 30 arc-seconds

  • Dimensions and appearance inspected at the same time

  • One machine inspects three products and handles different sizes

  • Quick-change magazines: short loading time and fast product changeover

  • Fast: dual-station operation, CT 0.75 s/pcs

Typical application

Mobile phone component production lines

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