Composite Battery Film Defect Detection
Non-destructive defect inspection software for mobile phone battery surfaces, where surface quality has been inspected manually. After tilt correction, feature-region extraction and character gray-value adjustment, an adaptive-threshold method based on gray-density distribution and gray difference traverses the feature regions as sub-images, merging overlapping defect sub-images and filtering out regions without obvious defects. A multi-class support vector machine then identifies the surface defect types, trained on the pixel-distribution patterns of the binary images.

- Minimum defect resolution
- 0.01 mm
- Inspection speed
- 80 pcs/min
- Max inspection size
- 85×100 mm
Specifications
- Inspection type
- Dimensions, foreign matter, damage, bubbles, deformation, indentations, hole offset, missing glue, excess glue
- Suitable products
- Film inspection
- Inspection method
- Inline / offline
- Camera
- 20-megapixel monochrome CCD camera
- Inspection system
- DN in-house developed system
Highlights

High precision: cam indexer repeat positioning accuracy of 30 arc-seconds

Dimensions and appearance inspected at the same time

One machine inspects three products and handles different sizes

Quick-change magazines: short loading time and fast product changeover

Fast: dual-station operation, CT 0.75 s/pcs
Typical application
Mobile phone component production lines
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